I'm a highschool student trying to get my school's Intelitek proLIGHT 1000 CNC Milling Centers up and running. They work with the old software that came with them, but they're really out dated and unintuitive, so I'm trying to use HSMXpress to create the tool paths to then send to the machine.The problem I'm having is with the post processor. None of the post processors that I have tried are compatible with the software that runs the.NC programs for mill. The.NC files are either completely unable to be used in the software, or they try to move the machine into a position it cant go to (one tried to move the X-axis to -37 or something, which is alot futher than the X-axis can travel).This website has some info on the machine I'm trying to use.The site says 'It features an intuitive Windows 95 software interface and conform to industrial EIA, ISO, Fanuc, G and M code standards.' But I've tried all the Fanuc post processors that come with HSMXpress with no success.Any suggestions of what I should do? Your help would be greatly appreciated.Thanks.

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Max, I used to program one of those but don't have a sample file. They are very Fanuc compatible. It might be failing on the generic fanuc.cps simply because stagetool is active.When you say you tried the post with no luck, can you be more speciic? What line number did it fail on?

Was there an error code?Start with something simple like a square with corners radius'd and just one finish pass. Get that working and then branch out from there. If you Google ProLight 1000 G code you will likely find all the technical info you need to kniw the machine format.

Here's a sample program that came with the machine's software. It's supposed to mill a superman logo.Specifically what I was trying to have the machine do is face a 2' by 3' by 1.5' wax block.

After post processing the tool path for that, when I loaded the program and tried to run it, it either says something along the lines of 'Unrecognizable format' or it would simply say 'waiting for spindle to start' and nothing would happen. (I dont remember specifically which post processor I selected that caused which result, but I can check again if needed).Just so I'm clear, assuming I get a post processor to work with this machine, will it always work regardless to what kind of tool paths im creating? (2d pockets, facing, drilling, contouring, etc) I dont know a whole lot about CNC machining and post processors and what not, but I'm learningThanks so much for the help. Hello there,Our highschool also has an Intelitek CNC router and we encountered a similar error. After talking to some guys in HSMworks we managed to solve the issue. If you want to get technical the error was caused by this part of the post:N10 G90 G94 G17 G49N15 G20N20 G28 G91 Z0.N25 G90(2D ADAPTIVE1)N30 M09N35 T2 M06(2 FLUTE FLAT ENDMILL)N40 S5000 M03N45 G54N50 M08From what I have found through a few edits was deleting this section was an easy fix.

The second line, G28 is return to machine zero. However the way most schools 'zero' the Intelitek involves a psuedo way in which G00 and similar codes read normally, however when trying to return to zero on the machine it returns to wherever the machine's home truly is which is usually the minimal value on each axis.

In your case is -37 inches or millimeters away from ur psuedo home position. This is just from what I have seen with ours, may differ.There were two G28's at the end of the post that would cause this same issue when the machining was finished.

I removed that as all for you.However if this is too technical, all I did edit the post for the techno router for Intelitek's. Basically all it does is remove that part of the code. Xander Luciano wrote:No problem, that's what the forum is for. If that post does happen to give you errors when I get back to my lab ill grab a copy of the post and upload it for you. I don't think its any different than the one I just edited.

Hope it works!Your post worked great! The only remaining problem I have is the program didnt control the actual machine spindle. For example, when I ran a facing operation, the platform moved as it was supposed to, but the spindle wasnt on. I suspect this is a different issue, I'll have to talk to another student who has used the machine before, and worst case I can always just manually set the spindle speed and then run the program.Thanks for all your help!

Max Meaker wrote:Xander Luciano wrote:No problem, that's what the forum is for. If that post does happen to give you errors when I get back to my lab ill grab a copy of the post and upload it for you. I don't think its any different than the one I just edited. Hope it works!Your post worked great! The only remaining problem I have is the program didnt control the actual machine spindle. For example, when I ran a facing operation, the platform moved as it was supposed to, but the spindle wasnt on.

I suspect this is a different issue, I'll have to talk to another student who has used the machine before, and worst case I can always just manually set the spindle speed and then run the program.Thanks for all your help!Glad it worked! And oh yes i totally forget about that so sorry! Our machine we use a manual spindle speed override so it didn't affect my code, if you need it just add M03 to the first line and it will start the spindle for ya (time to start reading up on those G and M code books haha! Sometimes it helps to know how to manually edit the posts so they run properly. I can update the post for you with that fix if ya'd like. Well it was easy enough to add in to the post.

Just note that this will ALWAYS run clockwise no matter what is specified in software. Hope this works perfectly for you this time.

Enjoy!Just out of question is there anyplace for me to see the full documentation on HSMworks pp codes? This stuff isn't too hard to do and might as well put some free time to good use here!EDIT: Also if u look at page 154 of the manual you will see that G28 function is the reason it was causing errors.(My previous post explains it a bit better though).

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